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Lean Design Studio

BUILDING THE PERFECT VALUE STREAM

By the end of the Mixed Model Manufacturing program, your freshly optimized Lean production line will be live, your processes will flow together seamlessly, your staff will be certified in designing Mixed Model production lines, and you will have a solid foundation on which to build a sustainable Lean culture.

Click on the image below to view an introduction to the Lean Design Studio, or scroll down to review all of the different sections.

Our online courses were originally designed for a Fortune 100 client. They have been thoroughly reviewed to include the necessary.

Our online courses were originally designed for a Fortune 100 client. They have been thoroughly reviewed to include the necessary.

Our online courses were originally designed for a Fortune 100 client. They have been thoroughly reviewed to include the necessary.

Our online courses were originally designed for a Fortune 100 client. They have been thoroughly reviewed to include the necessary.

Our online courses were originally designed for a Fortune 100 client. They have been thoroughly reviewed to include the necessary.

Our online courses were originally designed for a Fortune 100 client. They have been thoroughly reviewed to include the necessary.

Who Have We Trained and Coached?

Advanced Lighting Technology
B/E Aerospace
Baker Hughes
Ball Aerospace
The Boeing Group
Borg Warner
CCX Corporation
CNH Reman
Cummins
Daimler Trucks North America
Emerson Electric
Fender Musical Instruments
Fox Racing Shox
GE
Hayward Industries
Hitachi
IBM
Ingersoll Rand
Jabil
John Deere
The Linde Group
MacLean Power Systems
Mattel

Medtronic
Panduit
Parker Hanifin
Performance Composites
Performance Excellence Pathways
Performance Fibers
Plexus
Polaris
Quality Electrodynamics
RBC / Aircraft Products
Rolls-Royce Corporation
S&C Electric Company
Schutt Sports
Spellman High Voltage
Spirit AeroSystems
Stanley Black & Decker
Stant Corporation
Superior Industries
Thermo King
Toyota
United Performance Metals
US Endoscopy
Volkswagen

FEATURES AND PRICING TABLE

Feature Free Professional Certification

Courses

Mixed Model Line Design
Mixed Model Material Management
Crash Course in Simulation Modeling

Introduction to Mixed Model Line Design
Introduction to Flow Manufacturing
Introduction to Material Management
Simulation Modeling for Lean Professionals

Certification Exam and Project

Mixed Model Line Design Certification

Mixed Model Material Management Certification

Mixed Model Simulation Modeling Certification

Simulation Modeling Software

Lean Design Simulator Engine
Lean Design Simulator Training Videos

Additional Mixed Model Training

Lean Basics Video Series (START)
Advanced Mixed Model Line Design Methods (EXPLORE)
Advanced Material Flow Methods
Mixed Model Simulation Tips

Other Mixed Model Tools

Lean Benefits Calculator
Lean Design Studio User Forum
Download The Complete Guide Sourcebook

PARTICIPATION LEVELS AND ENROLLMENT

Free Membership

$0 / month
  • Access to select online courses: Intro to Line Design, Intro to Material Management, Intro to Flow Manufacturing, Crash Course in Simulation Modeling
  • Full access to the Lean Basics area of the Studio.
  • Download a copy of The Complete Guide to Mixed Model Line Design
  • Post questions and comments in the online Forum
  • No credit card required

Professional Level

$47 / month
  • Yearly Membership Available ($499). One month free!
  • Access to all online courses: Line Design, Material Management, Simulation Modeling
  • Access to the Lean Design Simulator and support documentation and videos
  • Access to the Lean Basics and Advanced Topics sections of the Studio.
  • Download a copy of The Complete Guide to Mixed Model Line Design
  • 24/7 support via an online Forum
  • Cancel membership at any time

Individual Certification

$1,995 / certification program
  • Access to all online courses: Line Design, Material Management, Simulation Modeling
  • Complete an actual design project (or complete one that we provide)
  • Live coaching for design project by Lean Design Studio staff.
  • Pass a 120-question exam covering all lessons in the course
  • Get access to all Lean Design Studio resources, videos and tools
  • Earn certificate as "Certified in Mixed Model Line Design" or "Certified in Mixed Model Material Management" or "Certified in Mixed Model Simulation Modeling"
  • Personalized coaching for certification project
  • 12-month membership to Lean Design Studio

Who We Are

Leonardo Group Americas was founded by Richard Rahn and Gerard Leone, industry vets with 25+ years of experience. They are the authors of eight books on Lean subjects, including The Complete Guide to Mixed Model Line Design. Since 2011 they have partnered with Toyota Material Handling to present workshops on the subjects of Mixed Model Line Design and Mixed Model Material Management to thousands of Industrial Engineers and Lean Professionals.

The Lean Design Studio is the culmination of the tools and the methodologies that these two experts have developed over their two decades in the industry. The Lean Design Studio combines online versions of our core training courses with a newly developed simulation tool, designed specifically for Mixed Model Manufacturing applications.