STAGE 0: Introduction to the Program

Getting Started with the RISE Program

4 Tasks

How To Manage the Program [RISE]

Maintaining Data Security [RISE]

What Is An OKR? [RISE]

Master Plan Workbook [RISE]

STAGE 1: STANDARDIZE

1 Create Master Plan [RISE]

9 Tasks

1.1 Complete Course Lessons [RISE]

1.2 Identify the Target Area [RISE]

1.3 Complete Self-Assessment [RISE]

1.4 Estimate Quantifiable Benefits [STREAM*] Copy

1.5 Appoint MMLD Team Leadership [STREAM*] Copy

1.6 Prepare Current State Value Stream Map [STREAM*] Copy

1.7 Document Process Improvement Opportunities [STREAM*] Copy

1.8 Define and Document Line Design Guidelines [STREAM*] Copy

1.9 Create Master Plan [STREAM*] Copy

2 Gather Line Design Data [RISE]

8 Tasks

2.1 View Lessons [STREAM*] Copy

2.2 List All Products and Options [STREAM*] Copy

2.3 Establish Volumes and Mix [STREAM*] Copy

2.4 Document Processes [STREAM*] Copy

2.5 List Production Resources [STREAM*] Copy

2.6 Create Process Flow Diagrams [STREAM*] Copy

2.7 Create Process Flow Matrix [STREAM*] Copy

2.8 Confirm Initial Product Families [STREAM*] Copy

STAGE 2: TRANSFORM

3 Develop Standard Work Definitions [RISE]

9 Tasks

3.1 View Lesson 9 [STREAM*] Copy

3.2 Plan the Standard Work Project [STREAM*] Copy

3.3 Document Work Steps [STREAM*] Copy

3.4 Audit Work Steps [STREAM*] Copy

3.5 Establish Quality Criteria [STREAM*] Copy

3.6 Record Work Step Times [STREAM*] Copy

3.7 Document Supplies and Parts [STREAM*] Copy

3.8 Document Tools and Equipment [STREAM*] Copy

3.9 Conduct Staff Review [STREAM*] Copy

4 Calculate Resources [RISE]

6 Tasks

4.1 Review Lessons [STREAM] Copy

4.3 Add Standard Times [STREAM] Copy

4.3 Calculate Effective Work Minutes [STREAM] Copy

4.4 Calculate Takt Time [STREAM] Copy

4.6 Calculate Resources [STREAM] Copy

4.7 Define Workstations and Machines [STREAM] Copy

STAGE 3: REFINE

5 Conceptual Layout [RISE]

8 Tasks

5.1 Collect Layout Data and Prepare Space [STREAM] Copy

5.2 Identify Path of Highest Volume [STREAM] Copy

5.3 Lay Out Processes [STREAM] Copy

5.4 Document Resource Details [STREAM] Copy

5.5 Design Material Presentation [STREAM] Copy

5.6 Document Decisions [STREAM] Copy

5.7 Set Signoff [STREAM] Copy

5.8 Define and Document Line Performance Criteria [STREAM] Copy

6 Workstation Definition [RISE]

9 Tasks

6.1 View Workstation Definition Lesson [STREAM] Copy

6.2 (Add Video) Balance Work Content By Product [STREAM] Copy

6.3 Design Workstations [STREAM] Copy

6.4 Flag All Stations Over Time Target [STREAM] Copy

6.5 Eliminate NVA Steps [STREAM] Copy

6.6 Relocate Work [STREAM] Copy

6.7 Add Resources [STREAM] Copy

6.8 Set Time Plus Inventory [STREAM] Copy

6.9 Develop Initial Sequencing Rules [STREAM] Copy

STAGE 4: ENGINEER

7 Design Validation With Simulation [RISE]

7 Tasks

7.2 Assess Process Variability [STREAM] Copy

7.3 Determine Simulation Software [STREAM] Copy

7.4 Build Simulation Model [STREAM] Copy

7.5 Test Mix and Volume Scenarios [STREAM] Copy

7.6 Conduct Simulation Model Review [STREAM] Copy

7.7 Invite Outside Review [STREAM] Copy

7.8 Document Findings [STREAM] Copy

STAGE 5: AWAKEN

8 CAD Layout [RISE]

7 Tasks

8.1 View Lesson Video [STREAM] Copy

8.2 Acquire Baseline Floorplan [STREAM] Copy

8.3 Assign CAD Operator [STREAM] Copy

8.4 First Pass Layout [STREAM] Copy

8.5 Detailed Layout [STREAM] Copy

8.6 Gemba Walk [STREAM] Copy

8.7 Documentation and Final CAD Layout [STREAM] Copy

9 Deployment Plan [RISE]

8 Tasks

9.1 View Lesson Video [STREAM] Copy

9.2 Identify Capital Expense Items [STREAM] Copy

9.3 Create Physical Improvement Checklist [STREAM] Copy

9.4 Define Major Milestones [STREAM] Copy

9.5 Create Time-Phased Implementation Plan [STREAM] Copy

9.6 Assign Resources [STREAM] Copy

9.7 Obtain Final Capital Expense Approval [STREAM] Copy

9.8 Fix Launch Date [STREAM] Copy

10 Training [RISE]

7 Tasks

10.1 View Lesson Video [STREAM] Copy

10.2 Create Skill List by Workstation [STREAM] Copy

10.3 Assess Skills Available [STREAM] Copy

10.4 Conduct Flow Manufacturing Basics Training [STREAM] Copy

10.5 Train in Workstation Definition [STREAM] Copy

10.6 Certify Line Live Operators [STREAM] Copy

10.7 Set Certification Parameters [STREAM] Copy

11 Line Live [RISE]

9 Tasks

11.2 Conduct Line Live Assessment [STREAM] Copy

11.3 Determine Launch Strategy [STREAM] Copy

11.4 Create Daily Performance Display Boards [STREAM] Copy

11.5 Audit All Parts and Materials [STREAM] Copy

11.6 Communicate Line Live Plan [STREAM] Copy

11.7 Install Visual Factory Aids [STREAM] Copy

11.9 Appoint Quick Response Team [STREAM] Copy

11.8 Begin Pilot Run [STREAM] Copy

11.10 Line Live Celebration [STREAM] Copy

STAGE 6: MAINTAIN

12 Line Performance Audit [RISE]

8 Tasks

12.3 Define Line Certification Process [STREAM] Copy

12.2 Conduct Line Audit [STREAM] Copy

12.4 Create Audit Task Force [STREAM] Copy

12.5 Compare Line Performance to Initial Estimates [STREAM] Copy

12.6 Create Gap Analysis [STREAM] Copy

12.7 Audit Operator Behavior [STREAM] Copy

12.8 Retake Assessment Questionnaire [STREAM] Copy

12.9 Conduct Final Certification Audit [STREAM] Copy

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11.8 Begin Pilot Run [STREAM] Copy

RISE Rapid Improvement System 11 Line Live [RISE] 11.8 Begin Pilot Run [STREAM] Copy

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11.7 – Begin single-piece flow. Start modestly and build up to design tempo. Management presence and coaching are crucial to success and buy-in.

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