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STREAM Line Design Program

STAGE 0: Introduction to the Program
Getting Started with the STREAM Program
4 Tasks
How To Manage the Program [STREAM and LINKED]
Maintaining Data Security [STREAM*]
What Is An OKR? [STREAM*]
Master Plan Workbook [STREAM*]
STAGE 1: STANDARDIZE
1 Create Master Plan [STREAM]
9 Tasks
1.1 Complete Course Lessons [STREAM*]
1.2 Identify the Target Area [STREAM*]
1.3 Complete Self-Assessment [STREAM*]
1.4 Estimate Quantifiable Benefits [STREAM*]
1.5 Appoint MMLD Team Leadership [STREAM*]
1.6 Prepare Current State Value Stream Map [STREAM*]
1.7 Document Process Improvement Opportunities [STREAM*]
1.8 Define and Document Line Design Guidelines [STREAM*]
1.9 Create Master Plan [STREAM*]
2 Gather Line Design Data [STREAM]
8 Tasks
2.1 View Lessons [STREAM*]
2.2 List All Products and Options [STREAM*]
2.3 Establish Volumes and Mix [STREAM*]
2.4 Document Processes [STREAM*]
2.5 List Production Resources [STREAM*]
2.6 Create Process Flow Diagrams [STREAM*]
2.7 Create Process Flow Matrix [STREAM*]
2.8 Confirm Initial Product Families [STREAM*]
STAGE 2: TRANSFORM
3 Develop Standard Work Definitions [STREAM]
9 Tasks
3.1 View Lesson 9 [STREAM*]
3.2 Plan the Standard Work Project [STREAM*]
3.3 Document Work Steps [STREAM*]
3.4 Audit Work Steps [STREAM*]
3.5 Establish Quality Criteria [STREAM*]
3.6 Record Work Step Times [STREAM*]
3.7 Document Supplies and Parts [STREAM*]
3.8 Document Tools and Equipment [STREAM*]
3.9 Conduct Staff Review [STREAM*]
4 Calculate Resources [STREAM]
6 Tasks
4.2 Calculate Effective Work Minutes [STREAM]
4.3 Add Standard Times [STREAM]
4.4 Calculate Takt Time [STREAM]
4.6 Calculate Resources [STREAM]
4.7 Define Workstations and Machines [STREAM]
4.1 Review Lessons [STREAM]
STAGE 3: REFINE
5 Conceptual Layout [STREAM]
9 Tasks
5.1 Review Conceptual Line Layout Lessons
5.2 Collect Layout Data and Prepare Space [STREAM]
5.3 Identify Path of Highest Volume [STREAM]
5.4 Lay Out Processes [STREAM]
5.5 Document Resource Details [STREAM]
5.6 Design Material Presentation [STREAM]
5.7 Document Decisions [STREAM]
5.8 Set Signoff [STREAM]
5.9 Define and Document Line Performance Criteria [STREAM]
6 Workstation Definition [STREAM]
9 Tasks
6.1 View Workstation Definition Lessons [STREAM]
6.2 (Add Video) Balance Work Content By Product [STREAM]
6.3 Design Workstations [STREAM]
6.4 Flag All Stations Over Time Target [STREAM]
6.5 Eliminate NVA Steps [STREAM]
6.6 Relocate Work [STREAM]
6.7 Add Resources [STREAM]
6.8 Set Time Plus Inventory [STREAM]
6.9 Develop Initial Sequencing Rules [STREAM]
STAGE 4: ENGINEER
7 Design Validation With Simulation [STREAM]
7 Tasks
7.2 Assess Process Variability [STREAM]
7.3 Determine Simulation Software [STREAM]
7.4 Build Simulation Model [STREAM]
7.5 Test Mix and Volume Scenarios [STREAM]
7.6 Conduct Simulation Model Review [STREAM]
7.7 Invite Outside Review [STREAM]
7.8 Document Findings [STREAM]
STAGE 5: AWAKEN
8 CAD Layout [STREAM]
7 Tasks
8.1 View Lesson Video [STREAM]
8.2 Acquire Baseline Floorplan [STREAM]
8.3 Assign CAD Operator [STREAM]
8.4 First Pass Layout [STREAM]
8.5 Detailed Layout [STREAM]
8.6 Gemba Walk [STREAM]
8.7 Documentation and Final CAD Layout [STREAM]
9 Deployment Plan [STREAM]
8 Tasks
9.1 View Lesson Video [STREAM]
9.2 Identify Capital Expense Items [STREAM]
9.3 Create Physical Improvement Checklist [STREAM]
9.4 Define Major Milestones [STREAM]
9.5 Create Time-Phased Implementation Plan [STREAM]
9.6 Assign Resources [STREAM]
9.7 Obtain Final Capital Expense Approval [STREAM]
9.8 Fix Launch Date [STREAM]
10 Training [STREAM]
7 Tasks
10.1 View Lesson Video [STREAM]
10.2 Create Skill List by Workstation [STREAM]
10.3 Assess Skills Available [STREAM]
10.4 Conduct Flow Manufacturing Basics Training [STREAM]
10.5 Train in Workstation Definition [STREAM]
10.6 Certify Line Live Operators [STREAM]
10.7 Set Certification Parameters [STREAM]
11 Line Live [STREAM]
9 Tasks
11.2 Conduct Line Live Assessment [STREAM]
11.3 Determine Launch Strategy [STREAM]
11.4 Create Daily Performance Display Boards [STREAM]
11.5 Audit All Parts and Materials [STREAM]
11.6 Communicate Line Live Plan [STREAM]
11.7 Install Visual Factory Aids [STREAM]
11.9 Appoint Quick Response Team [STREAM]
11.8 Begin Pilot Run [STREAM]
11.10 Line Live Celebration [STREAM]
STAGE 6: MAINTAIN
12 Line Performance Audit [STREAM]
9 Tasks
12.1 View Lesson Video [STREAM]
12.3 Define Line Certification Process [STREAM]
12.2 Conduct Line Audit [STREAM]
12.4 Create Audit Task Force [STREAM]
12.5 Compare Line Performance to Initial Estimates [STREAM]
12.6 Create Gap Analysis [STREAM]
12.7 Audit Operator Behavior [STREAM]
12.8 Retake Assessment Questionnaire [STREAM]
12.9 Conduct Final Certification Audit [STREAM]
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12.7 Audit Operator Behavior [STREAM]

STREAM Line Design Program 12 Line Performance Audit [STREAM] 12.7 Audit Operator Behavior [STREAM]

12.6 – Review and address behaviors as they relate to a culture of Continuous Process Improvement. Is there visible change in the facility: 5S conditions, orderliness, tempo, Visual Factory indicators, employee attitudes, CPI and Kaizen activities?

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