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STREAM Line Design Program

STAGE 0: Introduction to the Program
Getting Started with the STREAM Program
4 Tasks
How To Manage the Program [STREAM and LINKED]
Maintaining Data Security [STREAM*]
What Is An OKR? [STREAM*]
Master Plan Workbook [STREAM*]
STAGE 1: STANDARDIZE
1 Create Master Plan [STREAM]
9 Tasks
1.1 Complete Course Lessons [STREAM*]
1.2 Identify the Target Area [STREAM*]
1.3 Complete Self-Assessment [STREAM*]
1.4 Estimate Quantifiable Benefits [STREAM*]
1.5 Appoint MMLD Team Leadership [STREAM*]
1.6 Prepare Current State Value Stream Map [STREAM*]
1.7 Document Process Improvement Opportunities [STREAM*]
1.8 Define and Document Line Design Guidelines [STREAM*]
1.9 Create Master Plan [STREAM*]
2 Gather Line Design Data [STREAM]
8 Tasks
2.1 View Lessons [STREAM*]
2.2 List All Products and Options [STREAM*]
2.3 Establish Volumes and Mix [STREAM*]
2.4 Document Processes [STREAM*]
2.5 List Production Resources [STREAM*]
2.6 Create Process Flow Diagrams [STREAM*]
2.7 Create Process Flow Matrix [STREAM*]
2.8 Confirm Initial Product Families [STREAM*]
STAGE 2: TRANSFORM
3 Develop Standard Work Definitions [STREAM]
9 Tasks
3.1 View Lesson 9 [STREAM*]
3.2 Plan the Standard Work Project [STREAM*]
3.3 Document Work Steps [STREAM*]
3.4 Audit Work Steps [STREAM*]
3.5 Establish Quality Criteria [STREAM*]
3.6 Record Work Step Times [STREAM*]
3.7 Document Supplies and Parts [STREAM*]
3.8 Document Tools and Equipment [STREAM*]
3.9 Conduct Staff Review [STREAM*]
4 Calculate Resources [STREAM]
6 Tasks
4.2 Calculate Effective Work Minutes [STREAM]
4.3 Add Standard Times [STREAM]
4.4 Calculate Takt Time [STREAM]
4.6 Calculate Resources [STREAM]
4.7 Define Workstations and Machines [STREAM]
4.1 Review Lessons [STREAM]
STAGE 3: REFINE
5 Conceptual Layout [STREAM]
9 Tasks
5.1 Review Conceptual Line Layout Lessons
5.2 Collect Layout Data and Prepare Space [STREAM]
5.3 Identify Path of Highest Volume [STREAM]
5.4 Lay Out Processes [STREAM]
5.5 Document Resource Details [STREAM]
5.6 Design Material Presentation [STREAM]
5.7 Document Decisions [STREAM]
5.8 Set Signoff [STREAM]
5.9 Define and Document Line Performance Criteria [STREAM]
6 Workstation Definition [STREAM]
9 Tasks
6.1 View Workstation Definition Lessons [STREAM]
6.2 (Add Video) Balance Work Content By Product [STREAM]
6.3 Design Workstations [STREAM]
6.4 Flag All Stations Over Time Target [STREAM]
6.5 Eliminate NVA Steps [STREAM]
6.6 Relocate Work [STREAM]
6.7 Add Resources [STREAM]
6.8 Set Time Plus Inventory [STREAM]
6.9 Develop Initial Sequencing Rules [STREAM]
STAGE 4: ENGINEER
7 Design Validation With Simulation [STREAM]
7 Tasks
7.2 Assess Process Variability [STREAM]
7.3 Determine Simulation Software [STREAM]
7.4 Build Simulation Model [STREAM]
7.5 Test Mix and Volume Scenarios [STREAM]
7.6 Conduct Simulation Model Review [STREAM]
7.7 Invite Outside Review [STREAM]
7.8 Document Findings [STREAM]
STAGE 5: AWAKEN
8 CAD Layout [STREAM]
7 Tasks
8.1 View Lesson Video [STREAM]
8.2 Acquire Baseline Floorplan [STREAM]
8.3 Assign CAD Operator [STREAM]
8.4 First Pass Layout [STREAM]
8.5 Detailed Layout [STREAM]
8.6 Gemba Walk [STREAM]
8.7 Documentation and Final CAD Layout [STREAM]
9 Deployment Plan [STREAM]
8 Tasks
9.1 View Lesson Video [STREAM]
9.2 Identify Capital Expense Items [STREAM]
9.3 Create Physical Improvement Checklist [STREAM]
9.4 Define Major Milestones [STREAM]
9.5 Create Time-Phased Implementation Plan [STREAM]
9.6 Assign Resources [STREAM]
9.7 Obtain Final Capital Expense Approval [STREAM]
9.8 Fix Launch Date [STREAM]
10 Training [STREAM]
7 Tasks
10.1 View Lesson Video [STREAM]
10.2 Create Skill List by Workstation [STREAM]
10.3 Assess Skills Available [STREAM]
10.4 Conduct Flow Manufacturing Basics Training [STREAM]
10.5 Train in Workstation Definition [STREAM]
10.6 Certify Line Live Operators [STREAM]
10.7 Set Certification Parameters [STREAM]
11 Line Live [STREAM]
9 Tasks
11.2 Conduct Line Live Assessment [STREAM]
11.3 Determine Launch Strategy [STREAM]
11.4 Create Daily Performance Display Boards [STREAM]
11.5 Audit All Parts and Materials [STREAM]
11.6 Communicate Line Live Plan [STREAM]
11.7 Install Visual Factory Aids [STREAM]
11.9 Appoint Quick Response Team [STREAM]
11.8 Begin Pilot Run [STREAM]
11.10 Line Live Celebration [STREAM]
STAGE 6: MAINTAIN
12 Line Performance Audit [STREAM]
9 Tasks
12.1 View Lesson Video [STREAM]
12.3 Define Line Certification Process [STREAM]
12.2 Conduct Line Audit [STREAM]
12.4 Create Audit Task Force [STREAM]
12.5 Compare Line Performance to Initial Estimates [STREAM]
12.6 Create Gap Analysis [STREAM]
12.7 Audit Operator Behavior [STREAM]
12.8 Retake Assessment Questionnaire [STREAM]
12.9 Conduct Final Certification Audit [STREAM]
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12.9 Conduct Final Certification Audit [STREAM]

STREAM Line Design Program 12 Line Performance Audit [STREAM] 12.9 Conduct Final Certification Audit [STREAM]
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12.8 – Conduct a formal audit with the goal of certifying the Mixed Model line to the standards defined by Mixed Model Line Design. When all results of audit and review are satisfactory, determine that the target area is MMLD Certified. Plan an event to celebrate the team’s success.

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